Foam/fiberglass leading edges

A forum about all aspects of the construction and maintenance of the Billy Dawson inspired modified Hatz Classic biplane. Here is the place to ask your questions and get the answers from the real experts.
vern
Posts: 26
Joined: Fri Dec 11, 2015 3:23 pm

Foam/fiberglass leading edges

Post by vern »

:?: Saw a Hatz that used hot wire shaped blue foam leading edges covered with fiberglass instead of the typical aluminum or plywood

Anyone else do this? Pros and cons please?
mmarien
Posts: 178
Joined: Thu Jul 23, 2015 9:50 am
Location: Saskatoon, Saskatchewan, CANADA

Re: Foam/fiberglass leading edges

Post by mmarien »

That's an different way to do it for sure. Did you get any pictures?

If you look at RV's or Glasairs and Lancairs they all have fiberglass cowling. And Glasairs/Lancairs and for that matter Diamonds and Cirrus all have fibreglass leading edges, wing skins etc. It probably comes down to what you're comfortable working with.

How was the leading edge attached to the spar? glued?
Murray Marien - HC 0180
Saskatoon Canada
vern
Posts: 26
Joined: Fri Dec 11, 2015 3:23 pm

Re: Foam/fiberglass leading edges

Post by vern »

The blocks of foam were glued in between nose ribs then a hot wire on a frame shaped the foam using the nose ribs as structure as well as a template for the hot wire to follow. Then sanded smooth and two layers fiberglass clothe applied.very sturdy looking. Wondering if it’s easier than using 16th ply ?
ha622
Posts: 14
Joined: Thu Jan 13, 2011 1:55 pm

Re: Foam/fiberglass leading edges

Post by ha622 »

How will the fiberglass/foam react when exposed to the heat of the iron when covering?

Juerg
Juerg Mueller, Switzerland
Hatz SN-622
vern
Posts: 26
Joined: Fri Dec 11, 2015 3:23 pm

Re: Foam/fiberglass leading edges

Post by vern »

The Hatz I saw had perfect leading edges. I suppose the two layers of fiberglass protected the blue foam.
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